GCodeOverlay/src/config.ts

import type { AppConfig, Calibration, PolyMap, PolyWarp, Vec2, RenderStyle } from './types';

export const DEFAULT_RENDER: RenderStyle = { cutColor: '#00e5ff', rapidColor: '#ff9800', lineWidth: 1.5 };

function isFiniteNumber(n: unknown): n is number {
  return typeof n === 'number' && Number.isFinite(n);
}

function isVec2Array(v: unknown): v is Vec2[] {
  return Array.isArray(v) && v.every((p) => Array.isArray(p) && p.length === 2 && p.every(isFiniteNumber));
}

function isNumArray(v: unknown, len: number): v is number[] {
  return Array.isArray(v) && v.length === len && v.every(isFiniteNumber);
}

function isVec2(v: unknown): v is Vec2 {
  return Array.isArray(v) && v.length === 2 && v.every(isFiniteNumber);
}

function termCount(degree: number): number {
  return ((degree + 1) * (degree + 2)) / 2;
}

function parsePolyMap(m: unknown, degree: number): PolyMap | null {
  if (!m || typeof m !== 'object') return null;
  const o = m as Record<string, unknown>;
  const norm = o.norm as Record<string, unknown> | undefined;
  if (!norm || !isVec2(norm.off) || !isVec2(norm.scl)) return null;
  const n = termCount(degree);
  if (!isNumArray(o.cu, n) || !isNumArray(o.cv, n)) return null;
  return { degree, norm: { off: norm.off as Vec2, scl: norm.scl as Vec2 }, cu: o.cu as number[], cv: o.cv as number[] };
}

function parseWarp(w: unknown): PolyWarp | null {
  if (!w || typeof w !== 'object') return null;
  const o = w as Record<string, unknown>;
  // Require a positive integer degree: a negative/zero/fractional degree makes termCount
  // collapse to 0, which would vacuously accept empty coefficient arrays (a garbage warp).
  if (!isFiniteNumber(o.degree) || !Number.isInteger(o.degree) || o.degree < 1) return null;
  const fwd = parsePolyMap(o.fwd, o.degree);
  const inv = parsePolyMap(o.inv, o.degree);
  if (!fwd || !inv) return null;
  return { degree: o.degree, fwd, inv };
}

function parseCalibration(c: unknown): Calibration | null {
  if (!c || typeof c !== 'object') return null;
  const obj = c as Record<string, unknown>;
  if (!isVec2Array(obj.imagePoints) || !isVec2Array(obj.machinePoints)) return null;
  if (obj.imagePoints.length !== obj.machinePoints.length || obj.imagePoints.length < 4) return null;
  const warp = parseWarp(obj.warp);
  if (!warp) return null;
  return { imagePoints: obj.imagePoints, machinePoints: obj.machinePoints, warp };
}

function parseRenderStyle(r: unknown): RenderStyle {
  const obj = (r && typeof r === 'object' ? r : {}) as Record<string, unknown>;
  return {
    cutColor: typeof obj.cutColor === 'string' ? obj.cutColor : DEFAULT_RENDER.cutColor,
    rapidColor: typeof obj.rapidColor === 'string' ? obj.rapidColor : DEFAULT_RENDER.rapidColor,
    lineWidth: isFiniteNumber(obj.lineWidth) ? obj.lineWidth : DEFAULT_RENDER.lineWidth,
  };
}

export async function loadConfig(url: string): Promise<AppConfig> {
  const res = await fetch(url);
  if (!res.ok) throw new Error(`Failed to load ${url}: ${res.status}`);
  const raw = (await res.json()) as Record<string, unknown>;
  return {
    streamUrl: typeof raw.streamUrl === 'string' ? raw.streamUrl : '',
    calibration: parseCalibration(raw.calibration),
    renderDefaults: parseRenderStyle(raw.renderDefaults),
  };
}